Tolerancing · GD&T

Position Tolerance Explained

How position tolerance controls holes, pins and feature patterns and why it is useful for assembly.

BM
Written by Bertrand Mezatio

Mechanical engineer focused on CAD, DFM and manufacturing. Educational content is reviewed for stated assumptions, scope and practical design context.

Position is one of the most useful GD&T controls for locating features such as holes and pins relative to a datum reference frame.

Position controls a feature axis or center plane inside a tolerance zone located by basic dimensions.
Position controls a feature axis or center plane inside a tolerance zone located by basic dimensions.

The tolerance zone

For a cylindrical feature such as a hole, position commonly creates a cylindrical tolerance zone around the theoretically exact basic location. The feature axis must remain within that zone subject to the stated modifiers.

Basic dimensions

Basic dimensions define the theoretically exact location or orientation associated with a geometric control. They are not ± tolerances themselves; the feature control frame supplies the allowed geometric variation.

Why position works well for bolt patterns

Assembly usually cares whether fasteners can pass through mating holes, not whether X and Y dimensions independently fall inside square tolerance boxes. Position expresses that radial functional relationship more naturally.

Material condition modifiers

MMC and LMC can change how geometric tolerance interacts with feature size. At MMC, bonus tolerance may become available as the actual feature departs from its maximum-material size. Learn this carefully before using it on production drawings.

Datum sequence matters

A position requirement is only as meaningful as its datum reference frame. Choose datums that represent how the part locates in assembly or inspection.

Check the whole stack

A generous position tolerance on one part may still fail in assembly if the mating pattern has no complementary allowance. Analyze both sides together, including fastener size and any floating or fixed-fastener condition.

Engineering note: Values described as typical or starting points are not universal specifications. Final dimensions should be confirmed against the selected material, process, supplier capability and product requirements.

Drawing & GPS verification

Confirm the drawing standard named on the product documentation and use the current applicable ISO GPS or ASME Y14.5 requirements.